I tried again, but this time with 1" pipe. I packed the sand as tight as I could get it. It worked very well. No crimping in the pipe. So I now have the base for one horn all set to go. Next I'll do the second horn, and then I can start figuring how to attach it to a helmet.
I purposely left myself some extra room on both ends. Since I'm not exactly sure how I'm going to attach the horns to the helmet, I left plenty of extra so I can figure it out. I also left room at the other end because I need to taper the horns to a point and I'm not yet sure which way I will do that either. One step at a time.
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